Part 1: Tour Of The Tranzeo Factory
My wife Tina and I were privileged to visit Tranzeo Wireless Technologies, Inc. in March, 2007. Our visit was at the invitation of Vice
President of Sales and Marketing, Tony Kott. Tranzeo is located in Pitt Meadows, British Columbia, Canada, near Vancouver.
Tranzeo is a primary supplier to the Wireless Internet Service Provider
(WISP) industry, with products specifically designed, marketed, and
supported for the WISP industry, especially the WISP industry's
"agressive" cost points (low prices).
I had been curious about Tranzeo for some time, specifically, how Tranzeo could offer such a high-quality product, at low prices, and ostensibly manufacture and support it with North American cost overhead.
Several things struck me upon beginning the tour of Tranzeo's facilities:
- Their facility was very large, with ample room for expansion
- All equipment was (what appeared to be, from my limited knowledge) state of the art, including high-speed pick-and-place robotic circuit board assembly units, fully automated soldering systems, and very impressive post-manufacture testing systems.
- The overall atmosphere was bright, pleasant, and relaxed; it seemed a very pleasant place to work. There were no "buzzers" indicating break time, start/stop time, etc.
- We arrived just after lunch time, and the employees were just returning to work from the daily company-supplied lunch.
These first impressions answered one immediate question about Tranzeo - unlike so many vendors of low-cost products to the WISP industry, Tranzeo is far, far more than the typical "garage shop assembler", merely assembling commodity parts. Words don't do justice as to how impressive Tranzeo's
facility really is, and although we weren't allowed to take our own photographs, Tranzeo later provided us with authorized photographs; the captions are my descriptions.
The only electronic units that Tranzeo does not make in-house are the radio cards (supplied by vendors such as Atheros) and portions of its 900 MHz radio. All other electronics - the router boards, are designed and manufactured in-house, including firmware. Tranzeo subcontracts its enclosures and antennas. Tranzeo doesn't appear to manufacture the bare circuit boards in-house (I didn't see a printed circuit board process - only circuit board assembly).
Early in our visit we were joined by Vice President of
Product Development Damian Wallace, who helped explain the technology that is used to manufacture its products as well as the technology that goes into Tranzeo's products.
One of the first things I wanted to understand was Tranzeo's sudden emergence into the WISP industry several years ago. I was very impressed to learn that Tranzeo was established solely to develop products for the WISP industry. Tranzeo saw a need in the WISP industry for low-cost, high-quality Broadband Wireless Internet Access systems that wasn't being filled by products and companies that designed and sold products mostly for telecommunications carriers and merely "deigned to sell" their products to the WISP industry. Low-priced products for the WISP market were often poorly-designed, almost always poorly supported, and surprisingly often were sold with no regulatory certification.
Tranzeo doesn't seem to have "evolved" from the "garage shop assembler" type of operation, but rather was established and funded to do what we saw them doing during our visit. The only differences from when Tranzeo was founded was that of growth, scale, and excellent acceptance from its targeted market. For example, Tranzeo had previously subcontracted circuit board manufacturing, but grew frustrated over quality, delivery, and ability to rapidly update features and so decided to manufacture their own circuit boards - at a cost of several million dollars. Tranzeo has outgrown its previous facility, grown from a handful of staff to 102 at the time of our visit, and evolved from being privately funded from "friends and family" to being a publicly-owned company (TZT on the Toronto Stock Exchange).
Tranzeo builds Broadband Wireless Internet Access products that comply with the three major "wireless" regulatory agencies - US Federal Communications Commission (FCC), European Telecommunications Standards Institute (ETSI), and Industry Canada. It supplies products to over 2400 unique customers (mostly Wireless
Internet Service Providers) through 18 distributors worldwide (60% of
sales), as well as direct-to-end-customer sales (40%). With a staff of 102, Tranzeo builds approximately 500 units per day on a single shift.
We started the tour seeing the circuit board assembly area. As a former electronic technician, I was very impressed with the working conditions - all work areas were very well lit and well-laid out with comfortable benches. All personnel were supplied with ergonomic furniture and tools, and fume hoods removed all traces whatsoever of fumes resulting from chemicals, soldering, etc. I was told that Tranzeo meets the (European?) regulations for lead-free electronics.
As mentioned, Tranzeo uses several impressive robotic pick-and-place automatic circuit board assembly systems. The systems operate so fast that all you can see is a blur. It's probably commonplace for such systems, but I was impressed that the circuit board assembly systems don't merely "blindly place" components, but rather employ artificial vision systems to insure that all the individual components are correct, as well as placed correctly on the board. Only Tranzeo's older systems have through-hole circuit boards; all their newer circuit boards are surface-mount.
An example of Tranzeo's attention to detail is that it manufactures its own "pigtails" - the very small coaxial cable that connects from the radio card to the external antenna connector (or assembly, such as a Radio Frequency [RF] lightning arrestor). Pigtails are maddeningly exacting - the connectors are tiny on the radio cards - tough to mount on a circuit board, but very tough to mount on a coaxial cable the size of a pencil lead. I've heard of WISP vendors that buy their pigtails from high-quality suppliers and go to the extra effort of 100% testing with RF test equipment, but Tranzeo is the first WISP vendor I've heard of that builds their own pigtails from scratch. Tranzeo paid $50,000 for the specialized machine (no hand tools) which precisely strips the coaxial cable for a pigtail - exactly the right lengths of the center conductor, center conductor insulator, outer braid, and outer jacket, with absolutely no nicks. Specially trained personnel assemble the pigtails, which then undergo "200% test" - each pigtail is individually tested, and the the pigtail is also tested as part of the fully-assembled system. Pigtail testing is performed at 2.4 GHz and 4.9 - 6.0 GHz. Wallace explained that cheap OEM pigtails are a key failure point in many products similar to Tranzeo's, and this sort of attention to detail has markedly decreased Tranzeo's in-field failure rate.
Although Tranzeo does not manufacture its radio modules, it "characterizes" them to a surprising degree. Tranzeo uses a "Veriwave HotSpot Simulator" to test 100% of the radio cards it uses in its products. This unit provides a "characterization signature" for every individual radio module, and Tranzeo retains this "signature" data indefinitely for quality control, product development, and product support (they know exactly how much power each radio module can transmit, and what its receive sensitivity was as it left the factory). Tranzeo also "flashes" each radio module to maintain absolute consistency of radio firmware so there is no variation from unit to unit. Tranzeo is an Atheros licensee, so it has "privileged" access to the inner workings of Atheros wireless modules, with the corresponding ability to "tweak" various parameters such as frequency selection.
Tranzeo is best known for its relatively low prices, but its users also appreciate that Tranzeo takes great pains to ensure that their products are reliable. The final stage of production before boxing and shipping is 100% system test where the radio is mounted in a test fixture and programmed to transmit through its entire power range (in an RF-dampening chamber), as well as measuring receive sensitivity through the antenna/pigtail/radio card chain, and of course, all the digital/network functions are tested. Each unit includes a lightning arrestor as standard equipment. One interesting example of Tranzeo's "easy setup" philosophy is that Tranzeo imprints the setup instructions onto the shipping box - "We design all of this very deliberately to NOT cause support phone calls. Installers don't really have excuses like 'we lost the manual'" quipped Wallace. Tranzeo also offers extensive training options with abbreviated training co-located with popular industry conferences as well as training at their factory. Tranzeo's training addresses the "two types" of people entering the WISP business - Entrepreneurs (know just a little, but knows a hot new business when they see it) and Geeks (know the technology, but don't know business issues). Wallace explained that over the years, Tranzeo's experience was that potential customers didn't understand three key things:
- Network design - how do you scale your systems and networks from 20 users to 200 users and beyond.
- The necessity of lightning protection, and how to do lighting protection properly.
- Taking into account Line of Sight / Fresnel Zone issues to engineer a reliable network.
To summarize our visit of the Tranzeo factory, we were very impressed with Tranzeo's use of state-of-the-art electronics manufacturing equipment, a dedicated, motivated, and apparently happy workforce, that there are few or no inefficiencies in Tranzeo's production, resulting in Tranzeo's ability to offer high-quality, reliable products at agressive prices.
In Part 2: Tranzeo's Plans For The Future, I'll detail the wide-ranging discussion we had about Tranzeo's future, including some surprising new directions that Tranzeo intends to explore.
By Steve Stroh
This article is Copyright © 2007 by Steve Stroh
Permit Me A Small Rant About PR-clueless WISPs
Admittedly this article is going to come across as a rant about a certain category of WISPs. So, if you're not in the mood to read a good rant, however well reasoned, well, there's always Google News.
The genesis for this rant is my ongoing efforts to compile an independent (without regard to membership in a particular organization or other selective criteria) list of Broadband Wireless Internet Access Service Providers, which includes WISPs. I monitor a number of WISP-related mailing lists and many other sources of news about BWIA Service Providers. When I find a BWIA SP or WISP that I haven't heard of, I add them to the BWIA Service Providers list. But when I go to check out many WISP's web pages, which is the online "face" of that WISP to the entire world and, of course, potential customers, investors, news personnel, potential employees, etc. ...
I'm just astonished... and appalled... that many, many WISPs whose web sites I look up simply don't bother to state on their web page where, exactly, it is that they actually provide service! The case in point as I write this is the WISP that I just looked up after seeing their (unfamiliar to me) domain name on a WISP mailing list. The only location information I can glean off that WISP's web page is the area code of their phone number, which (out of disgust) I didn't bother to look up. Heck... from this WISP's web page, I have no clue which state (or province?) this particular WISP operates in, let alone the region! Although this WISP's web page does have a coverage map, it shows counties and cities, but is so zoomed in that only someone who already knew that this WISP operated in a particular area would find the map useful.
I just find this practice to be amazing... amazingly clueless.
C'mon WISPs! I'm not asking you to make it easy on me when I look you up, but think about your potential customers who are trying to find you. Here's a quick test - if you Google "Wireless Internet" +(your county) +(your state) and search results don't show your WISP's web page in the first screen, your web page needs some real work.
At a minimum, any WISP's web site (or, for that matter, web sites for any business) should list the mailing address and/or actual business address. Unless, of course, you have something to hide... which is often a valid assumption when a business doesn't make it apparent where they're doing business from. Do you want to foster that perception?
One last rant while I'm in that mode. If you ever want your WISP to be mentioned in local media, 1) put a News section on your web page, and while you're doing that, put links to any stories you have been mentioned in, and 2) list full "media" contact information under the News section so that media personnel can actually contact you. For example - between the heated coverage that has recently erupted about the upcoming auction of 700 MHz, and yesterday's announcement about Clearwire and Sprint entering into a groundbreaking agreement, (good) news organizations are "hungry" for local angles related to national stories like this. Most of the time, they Google... and without some real location information on your WISP's web site, they won't find your WISP.
Less a rant and more of a well-intentioned suggestion - have you reached out to your local media on behalf of your WISP to let them know your WISP is already providing Broadband Wireless Internet Access in your local area? If not, now would be a great time to tell them about your WISP, perhaps with a teaser Subject like [purely fictional names, as far as I'm aware] "Zitherbloom County doesn't need to wait for Clearwire - Zoomungus Wireless Internet is already providing Fast Wireless Internet". Try it - you've got nothing to lose but new customers who didn't have any idea that your WISP could help them get Broadband Internet Access.
By Steve Stroh
This article is Copyright © 2007 by Steve Stroh
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Posted by Steve Stroh on July 20, 2007 at 07:08 in WISP Industry Commentary | Permalink | Comments (0) | TrackBack (1)
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